1.Maintenance related person
a) Operators are responsible for the use, maintenance and basic upkeep of the equipment.
b) Equipment maintenance personnel are responsible for the repair and necessary maintenance of equipment.
2.Basic requirements for the use of CNC equipment
a) CNC equipment requires avoiding places with humidity, excessive dust and corrosive gases.
b) Avoid direct sunlight and other thermal radiation, and keep precision CNC equipment away from equipment with high vibration, such as punching machines and forging equipment.
c) The operating temperature of the equipment should be controlled between 15 degrees and 35 degrees. The temperature during precision machining should be controlled at about 20 degrees, with strict control of temperature fluctuations.
d) To avoid large power supply fluctuations (±10%) and possible instantaneous interference signals and other effects, CNC equipment generally use a dedicated line power supply (such as from the low-voltage distribution room to divide a separate way for CNC machine tools), additional voltage regulators, etc., can educe the impact of power supply quality and electrical interference.
3.Daily machining accuracy maintenance
a) After the machine is turned on, it must be preheated for about 10 minutes before processing; the preheating time should be extended for machines that are not used for a long time.
b) Checking that the oil circuit is clear.
c) Keep the machine dry and clean.
4.Daily maintenance
a) Daily cleaning of machine dust and chips: including machine control panel, spindle taper hole, tool carriage, tool magazine tool arm and tool bin, turret, flexible hose inside the machine, etc.
b) Checking the level of lubricating oil to ensure machine lubrication.
c) Check whether the coolant in the coolant tank is sufficient, add in time when the coolant is not sufficient.
d) Check if the air pressure is normal.
e) Check all signal lights, alarm warning lights are normal.
f) Checking the oil pressure unit tube for leaks.
g) Cleaning of the machine after daily work.
h) Maintain a clean environment around the machine.
5.Weekly Maintenance
a) Cleaning of air screens of heat exchangers, cooling pumps, lube oil pump screens.
b) Check if the tool bolt is loose and the tool handle is clean.
c) Check if the mechanical origin is offset.
d) If there is an oil cooler check the oil cooler oil, such as below the scale line please refill the oil cooler oil in time.
e) Clean the impurities and water in the compressed gas, check the oil volume in the oil mist separator, check whether the solenoid valve of each circuit is working normally, check the sealing in the pneumatic system, because the condition of the air circuit system directly affects the knife change and lubrication system.
f) Prevent dust and dirt from entering the inside of the CNC device. In the air of the machine room will generally have oil mist, dust and even metal powder, once they fall on the circuit board or electronic devices within the CNC system, it is easy to cause a drop in insulation resistance between the elements, and even lead to damage to components and circuit boards.
6. Monthly Maintenance
a) Check shaft track lubrication, track surface must ensure good lubrication.
b) Check and clean limit switches.
c) Check that the indication and warning nameplates on the machine are clear.
7. Semi-Annual Maintenance
a) Dismantle the shaft chip guard, clean the shaft oil pipe joint, ball lead screw, limit switch, and test whether they are normal.
b) Check whether the servo motor of each spindle is running normally and whether there is any abnormal sound.
c) Replace hydraulic unit oil and tool magazine reduction mechanism oil.
d) Clean the dust in the electrical box (make sure the machine is off).
e) Fully check whether each contact, connector, socket and switch are normal.
f) Check if all keys are normal.
g) Check and adjust the mechanical level.
h) Clean the cutting water tank and replace the cutting fluid.
8. Annual professional maintenance or repair
a) Professional maintenance or repair should be carried out by professional engineers. Please ask your dealer for assistance.